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Schutt Sports Case Study

NovaAdmin · January 15, 2020 ·

Last Updated on August 23, 2023

Schutt Sports' Innovative Partnership for Enhanced Efficiency and Cost Savings

Schutt Sports needed a partner that could help them cut operations costs from a main line in their manufacturing operations: refurbishing and reconditioning football helmets for a variety of clients, including high schools, major college football programs, and the NFL. In addition, Schutt also required a large labor force for this extensive refurbishing & assembly in Mexico operation that could scale up and reduce for their seasonal production. Schutt also required their labor crew to be able to work on several different types of tasks for refurbishing including molding, painting, buffing and assembly of facemasks and padding.

Schutt Sports faced a pivotal challenge that demanded a comprehensive solution. The company recognized the need to streamline manufacturing operations, specifically focusing on football helmet refurbishment and reconditioning. This critical process serves a wide spectrum of clients, ranging from local high schools to prestigious college football programs and even the NFL.

To address this challenge effectively, Schutt Sports sought a strategic partnership with Novalink to reduce operational costs. This partnership would play a crucial role in optimizing the refurbishment and assembly line, ultimately leading to cost savings and increased efficiency. By collaborating with a reliable partner, Schutt aims to enhance their competitive edge and solidify their position within the sports equipment industry.

One of the key aspects of this collaboration was the establishment of a significant Mexican labor force. This workforce was envisioned to be dynamic and scalable, capable of accommodating fluctuating demands. During peak production periods, the labor force could swiftly expand to meet the heightened workload. During slower periods, it could be downsized to maintain efficiency and cost-effectiveness.

Furthermore, this labor team's versatility was paramount. Schutt Sports required its workforce to exhibit proficiency across a spectrum of refurbishment tasks. These tasks encompassed molding, painting, buffing, and intricate facemask and padding assembly. The ability to seamlessly transition between these tasks was integral to maintaining a streamlined and agile refurbishment process.

In conclusion, Schutt Sports' collaboration with a strategic partner sought to optimize manufacturing operations by revamping football helmet refurbishment and reconditioning. The partnership not only aimed to cut operational costs but also emphasized the importance of adaptability and efficiency through a skilled labor force capable of managing diverse tasks. Through this approach, Schutt Sports aims to strengthen its foothold in the sports equipment market while providing high-quality products to its wide array of clients.

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About NovaLink

As a manufacturer in Mexico, NovaLink employs a unique approach that transcends the traditional model of shelter production. More than just the location of your manufacturing, we would like to become a partner in your manufacturing in Mexico. You will be able to relocate or initiate manufacturing for your company in Mexico in a low-cost labor environment with very little delay or up-front costs. Find out how we can help you by handling the manufacturing process.

There are NovaLink facilities in the border cities of Brownsville, Texas, Matamoros, Mexico, and Saltillo, Mexico.

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